Bakelite Milling Cutter

Zhongyeda stands out as a trusted brand renowned for delivering high-quality solutions. Their Bakelite Milling Cutters are engineered to meet the demanding needs of professionals across various industries, offering exceptional precision, durability, and versatility.

Bakelite milling cutter is a milling cutter used for processing insulating materials such as Bakelite. Its structural features are:

Handle: usually has different diameter specifications, such as 1/4 inch, 1/2 inch, etc., so as to match different Bakelite milling equipment. The handle is generally made of high-precision steel to ensure the connection accuracy and stability with the machine tool spindle, and to ensure that the tool will not swing or loosen when rotating at high speed.

Cutter body: The overall shape is diverse, and the common ones are cylindrical and conical. There are cutting edges and chip grooves on the cutter body. The cutting edge is the part that directly cuts, and the cutting edge is sharp and wear-resistant; the chip groove is used to discharge chips during the cutting process to ensure smooth cutting.

Cutting edge: The cutting edge design varies according to different processing requirements. For example, the cutting edge of a milling cutter used for grooving may be straight; the cutting edge of a milling cutter used for engraving may have various complex shapes, such as V-shaped, arc-shaped, etc., to achieve different engraving effects.

Material characteristics

Carbide material: It has extremely high hardness and wear resistance, can maintain the sharpness of the cutting edge during long-term cutting, reduce tool wear, and improve processing efficiency and quality. At the same time, carbide also has good heat resistance and corrosion resistance, and can work stably in high temperature and harsh processing environments.

High-speed steel material: It has good toughness and cutting performance, and can withstand large cutting forces and impact loads. Compared with carbide, the cost of high-speed steel is relatively low, and it is suitable for some processing occasions that do not require particularly high tool wear resistance.

Common types and uses

Straight knife: The cutting edge is straight, mainly used for milling planes, grooving, trimming, etc. For example, in the process of making bakelite boards, a straight knife can be used to trim the edges of the board or open grooves of various widths on the board.

V-shaped knife: The cutting edge is V-shaped, and the angles are usually 90°, 120°, etc. It is often used to carve V-shaped grooves and make mortise and tenon structures. In the production of bakelite crafts, V-shaped knives can carve various V-shaped patterns and lines17.

Corner fillet knife: The knife head is round or semicircular, used for rounding corners, milling arc grooves, etc. In the edge processing of bakelite products, the corner fillet knife can make the corners smoother and rounder, improving the beauty and safety of the product2.

Spiral milling cutter: The blade is spiral, with good chip removal performance and cutting stability. It is suitable for processing operations such as opening holes and digging grooves, and can quickly discharge chips and reduce the accumulation of chips in the processing area7.

Application field

Electronic and electrical industry: used for processing bakelite sockets, switch panels, insulating gaskets and other bakelite products, and can accurately mill holes, grooves, contours, etc. of various shapes and sizes to meet the production needs of electronic and electrical products.

Machinery manufacturing industry: In the manufacture of some mechanical parts, bakelite materials are needed as insulating parts or wear-resistant parts. Bakelite milling cutters can process bakelite materials so that they can be used in conjunction with other mechanical parts.

Crafts making industry: In the production of bakelite crafts, bakelite milling cutters are important tools for carving and shaping. Craftsmen can use different types of bakelite milling cutters to carve various exquisite patterns and shapes to create bakelite crafts with artistic value.