Pcd Tool

Zhongyda Diamond PCD Tool is a tool that uses polycrystalline diamond (PCD) as a cutting material and is widely used in the processing of high hardness and high wear resistance materials.

1. PCD Material Characteristics

High hardness: second only to natural diamond, suitable for processing hard materials.

High wear resistance: significantly extends tool life and reduces replacement frequency.

High thermal conductivity: effectively dissipates heat and reduces thermal deformation.

Chemical stability: corrosion resistant and suitable for a variety of environments.

2. Application Fields

Non-ferrous metal processing: such as aluminum, copper and their alloys.

Non-metal material processing: such as ceramics, glass fiber, carbon fiber.

Composite material processing: such as carbon fiber reinforced plastic (CFRP).

High hardness material processing: such as cemented carbide, hardened steel.

3. Advantages

High efficiency: high-speed cutting, improve production efficiency.

High precision: ensure processing accuracy and surface quality

Long life: reduce downtime and reduce maintenance costs.

Wide applicability: suitable for processing of a variety of materials and complex shapes.

4. Manufacturing process

High temperature and high pressure synthesis: Diamond powder is combined with a binder under high temperature and high pressure.

Laser cutting and welding: Cut into the desired shape by laser and weld to the tool body.

5. Selection and use

Material matching: Select the appropriate grade of PCD tool according to the processing material.

Cutting parameter optimization: Reasonably set the cutting speed, feed rate and cutting depth.

Cooling and lubrication: Use appropriate coolant to reduce thermal damage.

6. Maintenance and care

Regular inspection: Replace worn tools in time.

Proper storage: Avoid collision and corrosion.

Cleaning and maintenance: Keep the tool clean to prevent impurities from affecting performance.