Pcd Straight Edge Cutter

Zhongyeda Diamond PCD (Polycrystalline Diamond) Straight Edge Cutter is a high-performance cutting tool designed for precision machining of high-hardness and high-wear-resistant materials. The cutter head of the PCD Straight Edge Cutter is made of polycrystalline diamond, which has extremely high hardness and wear resistance and is suitable for machining difficult-to-machine materials such as aluminum alloys, copper alloys, composite materials, ceramics, etc. The design of the straight edge cutter makes it particularly suitable for plane milling, slot machining and contour machining.

Product Features

High hardness: The hardness of PCD material is second only to natural diamond, and it can effectively process high-hardness materials.

Strong wear resistance: The wear resistance of PCD straight edge cutter is dozens of times that of carbide cutters, which greatly extends the service life of the cutter.

High precision: PCD straight edge cutter can achieve high-precision machining with high surface finish, which is suitable for precision machining needs.

Good thermal stability: PCD material can still maintain stable physical properties at high temperatures and is suitable for high-speed cutting.

Low friction coefficient: The friction coefficient between PCD material and workpiece is low, which reduces cutting force and heat generation.

Application fields

Aerospace: used for processing aviation materials such as aluminum alloy and titanium alloy.

Automobile manufacturing: used for processing engine cylinder block, cylinder head and other parts.

Electronic industry: used for processing high-precision electronic components and circuit boards.

Mold manufacturing: used for processing high-hardness mold steel and composite molds.

Wood processing: used for processing high-density fiberboard (HDF), medium-density fiberboard (MDF), etc.

Product specifications

Diameter range: 2mm - 50mm (customizable according to customer needs)

Number of blades: 2 blades, 3 blades, 4 blades, etc.

Shaft type: straight shank, taper shank, etc.

Coating: Different coatings such as TiN, TiAlN, etc. can be provided according to needs to enhance tool performance.

Precautions for use

Cutting parameters: Select appropriate cutting speed, feed rate and cutting depth according to the processing material and tool specifications.

Cooling and lubrication: It is recommended to use appropriate coolant to reduce tool wear and improve processing quality.

Tool installation: Ensure that the tool is firmly installed to avoid vibration and deflection to ensure processing accuracy.

Maintenance and care

Regular inspection: Check the tool wear regularly and replace the severely worn tool in time.

Cleaning and maintenance: Clean the tool in time after use to prevent the accumulation of chips and impurities from affecting the tool performance

Storage environment: The tool should be stored in a dry, non-corrosive gas environment to avoid moisture and corrosion.

Advantages summary

Diamond PCD straight edge knife is an ideal choice for processing high hardness and high wear resistance materials with its high hardness, high wear resistance and high precision. Its long life and stable processing performance can significantly improve production efficiency and processing quality and reduce production costs.

Application cases

Aluminum alloy processing: In the aerospace field, PCD straight edge knife is used to process aluminum alloy structural parts to ensure high precision and high quality.

Composite material processing: In automobile manufacturing, PCD straight edge knife is used to process carbon fiber composite material parts to ensure surface finish and dimensional accuracy.

Mold processing: In mold manufacturing, PCD straight edge knives are used to process high hardness mold steel to extend the service life of the mold.