What is the reason for the horizontal lines in the process of high-gloss knife processing? How to solve it?

In the manufacturing industry, high-gloss cutters are widely used in the processing of various metal and non-metal materials. However, during the processing, high-gloss cutters sometimes have troublesome horizontal lines. So, what is the reason for this problem? How to solve it? The following editor of Zhongyeda will analyze this problem in detail for everyone.

Next, let's discuss the main reasons for the horizontal lines in the process of high-gloss cutter processing.

First, insufficient passivation of high-gloss cutters is a key factor leading to the generation of horizontal lines. After a long period of use, the cutting edge of the tool will gradually wear, which will affect the cutting effect and may produce horizontal lines on the processed surface. In addition, tool material and cutting parameters are also common causes of horizontal lines. For example, when the hardness of the tool material is uneven, vibration is likely to occur during the cutting process, resulting in horizontal lines. Similarly, unreasonable cutting parameters may also cause horizontal lines.

For the main reasons for the horizontal lines in high-gloss knife processing, we can take the following solutions:

Improve tool material. Choose tool materials with higher hardness and better wear resistance to reduce wear during cutting and reduce the generation of horizontal lines.

Adjust cutting parameters. By optimizing parameters such as cutting speed and feed speed, vibration during cutting can be reduced to achieve a smooth machining surface.

Replace tools regularly. According to the use of tools, replace them regularly to ensure the stability of the cutting process.

Use appropriate coolant. Reasonable use of coolant can effectively reduce cutting temperature, reduce tool wear, and thus reduce the generation of horizontal lines.

In short, the problem of horizontal lines generated by high-gloss knives during processing may be caused by a variety of reasons, but by analyzing the main reasons and taking corresponding solutions, we can effectively reduce the generation of horizontal lines and improve production efficiency and product quality. For the manufacturing industry, solving the problem of horizontal lines is of great significance to improving corporate competitiveness and product quality.