Pcd Ball Cutter

Zhongyeda PCD (polycrystalline diamond) ball cutter is a high-performance cutting tool, mainly used for precision machining of high-hardness and high-wear-resistant materials. Its cutter head is made of polycrystalline diamond, which has extremely high hardness and wear resistance, and is suitable for machining difficult-to-machine materials such as aluminum alloys, copper alloys, composite materials, and ceramics.

Product Features

High hardness: The hardness of PCD material is second only to natural diamond, and it can effectively machine high-hardness materials.

Strong wear resistance: The wear resistance of PCD ball cutters is dozens of times that of carbide tools, which greatly extends the service life of the tools.

High precision: PCD ball cutters can achieve high-precision machining with high surface finish, which is suitable for precision machining needs.

Good thermal stability: PCD materials can still maintain stable physical properties at high temperatures and are suitable for high-speed cutting.

Low friction coefficient: The friction coefficient between PCD material and workpiece is low, which reduces cutting force and heat generation.

Application fields Aerospace: Used for machining aviation materials such as aluminum alloys and titanium alloys.

Automobile manufacturing: Used for machining engine cylinder blocks, cylinder heads and other parts.

Electronics industry: used for processing high-precision electronic components and circuit boards.

Mold manufacturing: used for processing high-hardness mold steel and composite molds.

Diameter range: 1mm - 20mm (customizable according to customer needs) Number of edges: 2 edges, 3 edges, 4 edges, etc.

Shank type: straight shank, taper shank, etc.

Coating: Different coatings can be provided according to needs, such as TiN, TiAlN, etc., to enhance tool performance.

Precautions for use

Cutting parameters: Select appropriate cutting speed, feed rate and cutting depth according to the processing material and tool specifications.

Cooling and lubrication: It is recommended to use appropriate coolant to reduce tool wear and improve processing quality.

Tool installation: Ensure that the tool is firmly installed to avoid vibration and deflection to ensure processing accuracy.

Maintenance and care

Regular inspection: Check the tool wear regularly and replace the severely worn tool in time.

Cleaning and maintenance: Clean the tool in time after use to prevent chips and impurities from accumulating and affecting tool performance.

Storage environment: The tool should be stored in a dry environment without corrosive gases to avoid moisture and corrosion.

Advantages Summary PCD ball cutters are ideal for machining high hardness and high wear resistance materials due to their high hardness, high wear resistance and high precision. Their long life and stable machining performance can significantly improve production efficiency and machining quality and reduce production costs.