2-Edge Aluminum End Mill

China Zhongyeda 2-Edge Aluminum End Mill is a tool commonly used for processing aluminum alloy materials. The following will introduce its characteristics, application scenarios, selection methods and other dimensions in detail:

1. Strong chip removal ability: 2-edge end mills have large chip removal grooves. When processing aluminum materials, they can quickly discharge chips and avoid chips from accumulating in the cutting area, thereby reducing the friction between the tool and the chips, reducing the cutting force and cutting temperature, helping to improve processing efficiency and quality, and preventing problems such as scratches or burns on the workpiece surface.

2. Fast cutting speed: Due to the relatively low hardness of aluminum materials, 2-edge end mills can be processed at a higher cutting speed, which can effectively improve material removal rate, shorten processing time, and improve production efficiency.

3. Long tool life: The 2-edge aluminum end mill made of solid carbide has good hardness, strength and wear resistance. When processing aluminum materials, the tool wears relatively slowly and can maintain good cutting performance, thereby extending the tool life.

4. High processing accuracy: When processing aluminum materials, 2-edge end mills can obtain higher processing accuracy and surface quality by reasonably selecting cutting parameters and tool paths, and can meet the processing requirements of some aluminum alloy parts with high precision requirements.

Application field name

1. Aerospace field: used to process aluminum alloy structural parts, such as wings, fuselage frames, etc., which can efficiently remove materials and ensure the accuracy and surface quality of parts.

2. Automobile manufacturing field: can be used to process aluminum alloy parts such as automobile engine cylinder blocks, cylinder heads, wheels, etc., to improve processing efficiency and reduce production costs.

3. Electronic equipment field: When processing electronic parts such as aluminum alloy housings and radiators, 2-edge aluminum end mills can achieve high-precision cutting processing to meet the requirements of electronic equipment for appearance and performance.

4. Mold manufacturing field: commonly used to process aluminum alloy molds, such as injection molds, die-casting molds, etc., can quickly complete the roughing and finishing of mold cavities, and improve the manufacturing accuracy and efficiency of molds.

Selection category

1. Tool diameter: select the appropriate tool diameter according to the size and shape of the processed parts. Generally speaking, the tool diameter should be slightly smaller than the minimum size of the machining contour to ensure that the tool can smoothly enter the machining area.

2. Tool length: The tool length should be determined according to the machining depth and the stroke of the machine tool. It is necessary to ensure that the tool can completely cut the workpiece during the machining process, while avoiding collision between the tool and the machine tool or the workpiece.

3. Tool coating: Common 2-Edge Aluminum End Mill tool coatings include TiN, TiCN, AlTiN, etc. These coatings can improve the hardness, wear resistance and lubricity of the tool. Selecting the appropriate coating according to the machining requirements and machining conditions can further improve the performance and service life of the tool.

Tool brand and quality: Choosing well-known brands and reliable quality tools can ensure the performance and stability of the tool, reduce tool wear and breakage, and improve machining efficiency and quality.

Selection of cutting parameters: Reasonably select cutting parameters such as cutting speed, feed rate and cutting depth to avoid excessive or low cutting parameters that lead to increased tool wear, reduced machining quality or reduced machining efficiency.

Installation and removal of tools: When installing and removing tools, care should be taken to avoid collision and damage to the tools. At the same time, ensure that the tools are firmly installed to avoid loosening during processing.

Use of cutting fluid: Using appropriate cutting fluid can reduce cutting temperature, reduce tool wear, and improve processing quality. When processing aluminum materials, water-soluble cutting fluid or emulsion is generally used.

Sharpening and replacement of tools: Grind the tools regularly to maintain the sharpness and cutting performance of the tools. When the tools are worn to a certain extent, they should be replaced in time to avoid affecting the processing quality and efficiency.