Compound Milling Cutter

Zhongyeda's high-quality and low-priced compound milling cutter has a wide range of applications in the manufacturing industry, such as automotive manufacturing, aerospace, mold manufacturing, machinery manufacturing and other fields. In addition, in the woodworking industry, compound slot milling cutters are also widely used in cutting materials such as solid wood and particleboard.

Product structure and features

1. Multi-blade design: usually composed of multiple cutting edges with different functions, such as roughing and finishing edges. The roughing edge can quickly remove a large amount of material and improve processing efficiency; the finishing edge is used to finely process the surface that has been preliminarily processed to ensure a smooth surface quality and reduce the workload of subsequent grinding and other processes.

2. Layered structure: Some woodworking compound milling cutters adopt a layered structure, and different layers of cutting edges are responsible for different cutting tasks. For example, the bottom edge is used for grooving or deep cutting, while the upper edge is used to trim and polish the groove wall or surface. This design can complete multiple processing steps in one pass, improving processing accuracy and efficiency.

3. Replaceable blade structure: Some compound milling cutters adopt a replaceable blade design, and the blade is fixed to the cutter body through a specific installation method. When the blade is worn, only the blade needs to be replaced, without replacing the entire tool, which reduces the cost of use and is also convenient for selecting blades of different materials and shapes according to different processing requirements.

Material composition

1. Cutter body material: The cutter body is generally made of high-strength alloy steel or tool steel, which has good toughness and rigidity, can remain stable under high-speed rotation and large cutting force, is not easy to deform or break, and provides reliable support for the blade.

2. Blade material: The blade is usually made of high-performance materials such as cemented carbide and diamond. Carbide blades have high hardness, high wear resistance and good cutting performance, and can adapt to the processing of various woods; diamond blades have higher hardness and wear resistance, and are particularly suitable for processing high-hardness wood, artificial boards or wood containing hard impurities, which can significantly improve processing efficiency and quality.

Specifications

1. Diameter size: The diameter range of woodworking compound milling cutters is relatively wide, and the common ones range from 10mm to 50mm, or even larger. Smaller diameter milling cutters are suitable for fine processing and small workpieces, such as carving, milling narrow grooves, etc.; larger diameter milling cutters can be used for rapid cutting and shaping of large areas of wood, such as milling door panels, desktops, etc.

2. Blade length and total length: The blade length determines the cutting depth and effective processing range of the tool, which is generally between 15mm and 50mm. The total length includes the handle part, which is usually around 50mm to 150mm. The specific size depends on different tool models and application scenarios.

3. Shank diameter: Common shank diameters include 6mm, 8mm, 12mm, etc., which need to be matched with the shank chuck of woodworking milling machines, engraving machines and other equipment to ensure the stability and accuracy of tool installation.

Functional characteristics

1. Versatility: It can complete a variety of different cutting tasks in one processing operation, such as grooving, chamfering, milling, etc., reducing the number of tool changes and improving processing efficiency and production benefits.

2. High-precision processing: Through the reasonably designed edge shape and cutting parameters, high-precision processing can be achieved, ensuring the accuracy of processing dimensions and surface flatness, which is suitable for the production of woodworking products with high precision requirements, such as high-end furniture, musical instruments, etc.

3. High cutting efficiency: Multiple cutting edges and optimized cutting structure enable the tool to give full play to the role of each cutting edge during the cutting process, improve the material removal rate, and shorten the processing time, especially when processing large areas of wood or workpieces with complex shapes, the advantages are more obvious.

Application scenarios

1. Furniture manufacturing industry: used for processing various furniture parts. For example, when making cabinets, the grooving and edge chamfering of the cabinet side panels can be completed at one time; when making tables and chairs, the table legs and chair backs can be milled into complex shapes to improve the production efficiency and quality of furniture.

2. Decoration and renovation field: In interior decoration, it can be used to process wooden decorative lines, such as making top corners and skirtings, and can quickly mill out line contours of various shapes and styles; it can also be used to process door and window frames, wooden screens, etc. to achieve diversified design.

3. Wood product processing enterprises: For enterprises that produce various wooden products, such as wooden crafts, wooden toys, etc., the woodworking Compound Milling Cutter can meet the processing needs of different shapes and precision requirements. From simple shape milling to complex pattern carving, it can play an important role and help enterprises improve product quality and production efficiency.