V-type Milling Cutter

The cutting edge is the key part of Zhongyeda's high-quality V-type milling cutter to achieve the processing function. The blade angles are varied, and the common ones are 30°, 45°, 60°, 90°, etc., to meet different processing requirements. The blade is made of high-performance tool materials such as high-speed steel and cemented carbide. High-speed steel V-type milling cutters have good toughness and processability, and are relatively low in cost. They are suitable for some occasions where the hardness requirements are not particularly high and the processing accuracy requirements are moderate, such as the processing of ordinary wood, plastic and other materials. Carbide V-type milling cutters have extremely high hardness and wear resistance, can withstand higher cutting speeds and greater cutting forces, and are often used to process metal materials with higher hardness, such as aluminum alloys, steel, etc., as well as parts with high requirements for processing accuracy and surface quality.

In terms of processing performance, V-type milling cutters show significant advantages. It can accurately process V-shaped grooves or surfaces with specific angles, and the processing accuracy can reach a high level. By reasonably selecting tool parameters and processing technology, V-type milling cutters can complete large angle processing in one pass, improving processing efficiency. At the same time, its processing surface quality is good, which can effectively reduce subsequent grinding, finishing and other processes.

The application range of V-type milling cutters is very wide. In the field of mechanical manufacturing, it is often used to process V-shaped grooves on parts, such as dovetail grooves in molds, V-shaped guide grooves on machine tool guide rails, etc. These V-shaped grooves play a key role in the assembly, positioning and motion accuracy of parts. In the woodworking industry, V-shaped milling cutters can be used to make various decorative or functional V-shaped grooves, such as processing V-shaped splicing grooves on wooden boards to make the wooden boards more compact and beautiful; they can also be used to carve patterns and lines with V-shaped contours. In the electronics manufacturing industry, V-shaped milling cutters can be used to process V-shaped grooves on circuit boards to facilitate the bending or separation of circuit boards.

When using V-shaped milling cutters, it is necessary to reasonably select the type, specification and cutting parameters of the tool according to factors such as specific processing materials, processing requirements and machine tool conditions. At the same time, pay attention to the installation and maintenance of the tool, regularly check the wear of the tool, and replace or sharpen it in time to ensure processing quality and production efficiency.

V-type milling cutter plays an important role in various milling processes with its unique structure, excellent performance and wide application. It is an indispensable tool in many industries such as mechanical processing, woodworking, and electronic manufacturing.

Product Features Description

1. V-shaped blade: This is the most significant feature of the V-type milling cutter. The blade is V-shaped, and the angles are usually 45 degrees, 90 degrees, 120 degrees, 135 degrees, 150 degrees and other specifications to meet different processing needs.

2. Spiral groove design: Most V-type milling cutters have spiral grooves, which can make the cutting process smoother, improve cutting efficiency and surface quality, and help chip removal and reduce chip accumulation in the cutting area.

3. Shank: Common shank specifications include 1/4 inch, 1/2 inch, etc., which are used to install the milling cutter on the machine tool spindle to ensure the stability and precision of the milling cutter when rotating at high speed.

Material selection

1. High-speed tungsten steel: It has high toughness and wear resistance, can withstand certain impact loads, and is suitable for processing a variety of materials, such as steel, cast iron, non-ferrous metals, etc. The price is relatively low and cost-effective. It is a commonly used V-type milling cutter material.

2. Cemented carbide: It has high hardness and good wear resistance. It can maintain good cutting edge sharpness. It is suitable for processing high-hardness materials such as hardened steel, stainless steel, nickel-based alloys, etc. The processing efficiency and processing quality are high, but the cost is also relatively high.

Applicable fields

1. Woodworking industry: It can be used for grooving, cornering, trimming and other processing of wood. For example, when making furniture, V-shaped grooves are opened on wooden boards for splicing, or V-shaped chamfering is performed on the edges of wooden boards to increase the aesthetics.

2. Mechanical processing industry: It is used for milling grooves, bevels, spiral hook step surfaces of various angles, etc. It is widely used in mold manufacturing, automotive parts processing, aerospace and other fields, such as processing mold cavities, V-shaped grooves of automobile engine cylinders, and tenons of aircraft engine blades.

3. Metal processing industry: It can perform V-groove processing and angle surface milling on metal materials, and can be used to manufacture connection grooves for metal components and pipe fittings.

Performance advantages

1. High cutting efficiency: The V-shaped blade can remove more materials in one cutting, reducing the number of processing times and improving processing efficiency. At the same time, the spiral groove design makes the cutting process smoother and the cutting force is smaller, which helps to further improve the cutting speed and feed rate.

2. High processing accuracy: V-grooves or bevels of various angles and sizes can be accurately processed to meet the precision requirements of different workpieces. The surface roughness value of the processed surface is low, and good surface quality can be achieved.

3. Long tool life: High-quality tool materials and reasonable structural design make the V-type milling cutter have good wear resistance and impact resistance. Under normal use conditions, it can maintain a long service life, reduce the number of tool changes, and reduce processing costs. 、

Precautions for use

1. Tool installation: During installation, ensure the matching accuracy of the tool handle and the machine tool spindle to avoid eccentricity or looseness, otherwise it will affect the processing accuracy and tool life.

2. Cutting parameter selection: According to the nature of the processing material, tool material, tool diameter and other factors, reasonably select parameters such as cutting speed, feed rate and cutting depth to avoid excessive tool wear, workpiece damage or reduced processing accuracy due to improper parameter selection.

3. Cooling and lubrication: During the processing, appropriate cooling and lubrication methods should be used, such as using cutting fluid, to reduce cutting temperature, reduce tool wear and improve processing quality.