How to choose a suitable diamond milling cutter?

Diamond milling cutter is an efficient and precise tool. Due to its high hardness, high cutting accuracy and long life, it is widely used in the processing of various materials, such as metal, stone, ceramics, etc. How to choose a suitable diamond milling cutter? Next, the editor of Zhongyeda will introduce this issue to you.

How to choose a suitable diamond milling cutter?

The following key factors need to be considered when choosing a suitable diamond milling cutter:

1. Processing requirements

Workpiece material: Diamond milling cutters are suitable for processing various hard materials, such as alloys, ceramics, glass and graphite. Different materials have different characteristics such as hardness, toughness and thermal conductivity, so it is necessary to select a suitable diamond milling cutter according to the specific material of the workpiece.

Processing accuracy: Diamond milling cutters have the characteristics of high-precision processing and are suitable for occasions with high processing accuracy requirements. According to the accuracy requirements of the workpiece, select a diamond milling cutter with corresponding accuracy.

Processing efficiency: Diamond milling cutters have a fast cutting speed and can improve production efficiency. According to the time requirements and production efficiency requirements of the processing task, select a diamond milling cutter with a moderate cutting speed.

2. Tool characteristics

Grit: The grit of the diamond milling cutter determines the roughness of the machined surface. The finer the grit, the smoother the machined surface; the coarser the grit, the higher the cutting efficiency but the surface roughness may increase. Therefore, it is necessary to select the appropriate grit according to the roughness requirements of the machined surface.

Hardness: The hardness of the diamond milling cutter directly affects its cutting effect and wear resistance. The higher the hardness, the better the cutting effect and the stronger the wear resistance. When choosing, diamond milling cutters with higher hardness should be given priority.

Shape and size: The shape and size of the diamond milling cutter should be selected according to the processing requirements. Common diamond milling cutter shapes include end mills, ball end mills, cylindrical milling cutters, etc., and each shape is suitable for different processing scenarios. At the same time, the size of the tool should also be selected according to the workpiece size and processing range.

3. Quality and price

Quality: The quality of the diamond milling cutter directly affects its service life and processing effect. High-quality diamond milling cutters have higher wear resistance and longer service life, which can reduce the frequency and cost of tool replacement.

Price: The price of diamond milling cutters varies depending on factors such as brand, material, and process. When choosing, you should weigh the budget and processing requirements and choose a diamond milling cutter with high cost performance.

Fourth, other factors

Tool coating: Some diamond milling cutters are coated on the surface to improve their wear resistance and cutting performance. When choosing, you can pay attention to whether the tool has been coated and the type and quality of the coating.

Tool brand: Well-known brands usually have more advanced technology and stricter quality control systems, and the quality and performance of their diamond milling cutters are often more guaranteed. Therefore, when choosing, you can give priority to products from well-known brands.

The above content about how to choose a suitable diamond milling cutter is shared here. Choosing a suitable diamond milling cutter requires comprehensive consideration of processing requirements, tool characteristics, quality and price, and other factors. By comprehensively evaluating these factors, you can choose the diamond milling cutter that best suits your processing needs.