Rotary Milling Cutter

Zhongyeda's high-quality rotary milling cutter is an efficient and versatile cutting tool that is widely used in the processing of various materials such as metal, wood, and plastic. It is made of high-quality alloy steel or cemented carbide, with high hardness, high wear resistance and high impact resistance. It can stably cut at high-speed rotation and improve processing efficiency and precision. The cutting edge of the rotary milling cutter is precisely ground, sharp and durable, and can easily cope with the processing needs of various complex shapes. At the same time, its structural design is reasonable, easy to install and disassemble, and convenient for users to maintain and replace. In short, the rotary milling cutter is an indispensable and important tool in industrial processing.

Product Features

1. High-precision processing: The precision design can achieve high-precision cutting and engraving at high-speed rotation, which can meet the processing tasks with extremely high requirements for details, such as fine wood carving crafts, jewelry engraving, etc.

2. Diversified cutting capabilities: There are many types and specifications, such as double-edged spiral milling cutters, single-edged spiral milling cutters, flat-bottomed sharp knives, V-shaped knives, etc., each with specific cutting capabilities and application scenarios.

3. Wide material adaptability: It can process a variety of materials, including wood, metal, stone, plastic, composite materials, etc. The tool design of different materials can ensure the best cutting effect on different materials.

4. High-efficiency processing: It can quickly cut materials at high-speed rotation to improve processing efficiency. With the automatic control system of the engraving machine, a continuous and stable processing process can be achieved, reducing manual intervention and downtime.

5. Good chip removal performance: Many rotary milling cutters adopt spiral or special groove design, which helps to quickly discharge chips during the cutting process, avoid chip accumulation and damage to the tool and workpiece, and keep the cutting process smooth.

6. Reusability: It usually has high wear resistance and durability. After proper maintenance and sharpening, it can be reused many times to reduce processing costs.

Types and application scenarios

1. Single-edge spiral milling cutter: Commonly used for processing materials such as acrylic and PVC. It has the advantages of no smoke and odor, fast speed, high efficiency, and no sticky chips during processing, which can make the processed surface smooth and flat.

2. Double-edge spiral milling cutter: Suitable for cutting materials such as density boards. It has two chip grooves and double-edge design, good chip removal function, strong tool self-balancing ability, and is not easy to make the material black and smoke during processing. The service life is long.

3. Flat-bottomed sharp knife: Suitable for flat engraving, lettering and other work, and can engrave clear and fine lines and patterns on the surface of the material.

4. V-shaped knife: Commonly used for grooving, chamfering and other processing of materials such as wood and plastic, and can process V-shaped grooves or chamfered structures.

Spiral ball end milling cutter: Mainly used for large-scale deep relief processing of materials such as cork, density board, native wood, PVC, acrylic, etc., which can carve out round, natural curves and arcs.

Selection method

1. According to the material of the workpiece: For materials with high hardness and wear resistance requirements, such as metal and stone, it is recommended to choose a carbide milling cutter; for softer materials such as wood and plastic, high-speed steel milling cutters can usually meet the needs.

2. According to the diameter of the tool: Choose according to the working range of the engraving machine and the engraving requirements. For large-scale engraving works or processing that requires the removal of a large amount of material, a milling cutter with a larger diameter can be selected; for fine engraving details, a milling cutter with a small diameter is suitable.

3. According to the blade type: For flat engraving, a flat bottom cutter can be selected; for three-dimensional engraving or curved surface processing, a suitable blade type such as a ball end cutter can be selected.

4. According to the number of blades: milling cutters with more blades have relatively high processing accuracy, but the cutting efficiency may be reduced, which is suitable for occasions with high precision requirements; milling cutters with fewer blades have greater cutting force and high cutting efficiency, which are suitable for rough processing or processing softer materials.

Maintenance

(1) Keep clean: Before and after use, clean the milling cutter with detergent or warm water in time to remove powder and particles on the surface, and then blow dry with a dry cloth or hair dryer.

(2) Oiling: Choose a suitable lubricant and apply it evenly on the surface of the milling cutter to reduce wear, reduce friction coefficient and play a rust-proof role.

(2) Grinding: Grind the milling cutter regularly to restore the sharpness and working efficiency of its tooth blades, but pay attention to adjusting the grinding parameters to avoid over-grinding.

(4) Storage: Store the milling cutter in a moisture-proof, dust-proof and corrosion-proof environment, and properly classify, distinguish and mark them for easy search and use.