In the field of acrylic processing, the correct installation of the milling cutter is the core link that determines the quality of the finished product. Even the slightest installation deviation, will be multiplied in the processing, triggering a series of chain reactions. So, acrylic milling cutter is not installed correctly how will affect the processing effect? Next, Zhongye da editorial for you to answer.
First of all, is the processing accuracy deviation. After the tool is loaded bias, acrylic milling cutter cutting trajectory will deviate from the preset path, resulting in the size of the workpiece, the shape of the error, such as straight line into a diagonal, hole offset, precision machining and even directly to the workpiece scrap.
Second, is the decline in surface quality. Mounted bias acrylic milling cutter will make the cutting force distribution is uneven, the blade and acrylic contact angle is abnormal, easy to produce burrs, chipping, scratches or wave pattern, the original should be smooth surface becomes rough, increase the cost of follow-up processing.
Furthermore, the tool life is shortened. Skewed milling cutter will be subjected to additional radial force, resulting in increased localized wear of the cutting edge, or even chipping, significantly reducing the life of the tool, increasing the frequency of replacement and cost.
In addition, machining chatter can be triggered. High-speed rotation of the deflection will produce vibration, affecting the stability of the machine tool, not only reduce the machining efficiency, but also may bring potential safety hazards.
To summarize, use a calibration tool to ensure perpendicularity when installing the tool, apply uniform force when tightening the shank, and check for deflection before starting the machine, so as to avoid affecting the machining effect due to the problem of tool loading.
If you have any other questions about the milling cutter can contact us at any time, professional manufacturers for you to answer, help acrylic processing efficient, high-quality completion.
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